Global Bottle Capping Equipment Market Size and Share Analysis 2023-2028
The Bottle Capping Equipment Market is estimated to be worth USD 3,709 million in 2023 and is projected to reach USD 4,433 million by 2028, exhibiting a CAGR of 3.63% during the forecast period (2023-2028).
An important feature for capping machines designed for bottles of various sizes and types is the incorporation of Clean-in-Place (CIP) technology. This technology aids in the sanitization of the capping machine and helps prevent contamination, particularly in the food processing and pharmaceutical industries. CIP technology is fully automated, minimizing human contact, which is a significant potential source of contamination. Such technological advancements are expected to be key drivers of market growth throughout the forecast period.
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USD 3.6 billion in 2021
Technology, Cap Type, End User, Region
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The increasing demand for fast-moving beverages and pharmaceutical products is pushing manufacturers to enhance the speed of their production lines. As a result, there is a growing need for bottle capping equipment that can swiftly fill bottles while maintaining precise volumetric and weight measurements. Additionally, the demand for bottle packaging is rising as consumers become more conscious of the health and safety aspects of the products they consume.
Capping machines play a vital role in securely sealing bottles during the packaging process, primarily in the pharmaceutical and chemical industries. These machines enhance the manufacturing process by ensuring quality and sanitation, factors that are expected to drive the demand for capping machines. Moreover, capping machines are used to package various types of bottles made from plastic, glass, or metal.
In recent years, the increased disposable incomes and improved living standards of health-conscious consumers have led to a surge in demand for processed foods, thereby stimulating the growth of the food and beverage industry. The rising demand for packaged beverages is also expected to contribute to the expansion of the bottle capping equipment market.
However, setting up a packaging industry requires substantial capital investments due to the high costs of equipment. Consequently, the overall maintenance cost of the entire setup is considerably high, which acts as a constraint on the growth of the bottle capping equipment market.
During the COVID-19 pandemic, the pharmaceutical industry witnessed heightened demand for bottle capping machines. As companies initiated research and development efforts to develop vaccines and prevent the spread of the virus, the market experienced further growth due to increased demand from the pharmaceutical sector.
The market is segmented based on various factors, including technology, cap type, end user, and region.
Segmentation by Technology
Segmentation by Cap Type
Segmentation by End User
Personal Care and Cosmetics
Food and Beverage
Other End Users
Segmentation by Region
North America – United States and Canada
Europe – United Kingdom, Germany, France, and Rest of Europe
Asia-Pacific – China, Japan, India, and Rest of Asia-Pacific
Latin America – Brazil, Mexico, and Rest of Latin America
Middle East and Africa – Saudi Arabia, South Africa, United Arab Emirates, and Rest of Middle East and Africa
In 2022, the semi-automatic segment accounted for 59.22% of the market share in the bottle-capping equipment industry. This segment was valued at USD 2,123 million and is projected to reach USD 2,501 million by 2028. The segment is expected to grow at a CAGR of 2.79% during the forecast period. Semi-automatic bottle cappers require operator involvement, as the operator needs to attach the cap to the bottle and set the bottle with the cap into the capping component. The operator may also need to press a foot or finger switch to initiate the capping process. Once completed, the operator removes the sealed container and proceeds to the next packing step. Semi-automatic bottle cappers allow a single operator to perform repetitive tasks quickly and accurately. These machines contribute to efficient packaging and placement. One advantage of semi-automatic capping equipment is the consistent and reliable seals produced, regardless of the equipment used. Each bottle is sealed similarly, ensuring the seal’s dependability throughout the day. Reliable and repeatable seals help prevent leaks, spillage, tampering, and product deterioration for certain products. Although the performance of semi-automatic machinery depends on the operator, the burden is typically more manageable, requiring less force, and thus speeding up the bottle sealing process.
In terms of cap type, screw caps held the largest market share in 2022, accounting for 43.71%. Screw caps provide an airtight seal and prevent access to oxygen, bacteria, fungi, and insects. They are designed with threads or lugs and often have a metal skirt resembling traditional wine capsules. The demand for screw caps is continuously increasing, particularly in emerging regions that are adopting advanced packaging technology. Screw caps are made from materials such as plastics and metal and are used in various industries, including beverages, wine, spirits, food, cosmetics, and medications. The market for plastic caps and closures is driven by factors such as the demand for bottled water, accessibility, safety concerns, branding, and the reduction in package sizes. However, the screw cap market may face challenges due to the development of alternative packaging solutions.
In terms of end-users, the food and beverage segment held the largest market share in 2022, accounting for 38.96%. This segment was valued at USD 1,397 million and is expected to reach USD 1,829 million by 2028, with a projected CAGR of 4.62% during the forecast period. The growth of this segment is driven by increased production and consumption of alcoholic and non-alcoholic beverages, as well as the demand for rigid packaging solutions in the food and beverage industry. Food-grade bottles are specifically designed to ensure the safety and protection of food and beverage products. These bottles are reusable, washable, customizable, lightweight, and durable. They are widely used for storing, transporting, and safeguarding food and beverage products. The demand for rigid containers, particularly bottles in the beverage industry, and innovations in food-grade bottle designs create growth opportunities in this market. The global food-grade bottle market is expected to experience strong growth due to increasing consumer demand for bottled water, juices, wine, beer, and other beverages. Additionally, the popularity of eco-friendly and sustainable packaging solutions like paper and wooden bottles will further drive growth in the food-grade bottles industry. Packaging machinery diversity is crucial for companies in the food and beverage industry, as their products can vary in consistency, viscosity, and packaging challenges. However, most food and beverage packaging systems require cleaning, filling, and capping processes.
Geographically, the Asia-Pacific region held the largest market share in 2022, accounting for 38.99%. This region, valued at USD 1,398 million in 2022, is projected to reach USD 1,801 million by 2028, with a CAGR of 4.33% during the forecast period. Factors such as the expansion of manufacturing facilities in various industries and increased demand from pharmaceutical companies, especially during the pandemic, contribute to the growth of the bottle-capping equipment market in China. India, known for its significant milk production, witnesses a growing demand for bottle-capped dairy products, leading to investments in bottle-making plants and driving the demand for bottle-capping equipment. The chemical and fertilizer industry also contributes to the market’s growth by increasing production capacity. Japan is expected to experience steady growth in the bottle-capping equipment market due to the demand for sustainable solutions in the food and beverage and pharmaceutical sectors, as well as advancements in automation and continuous innovation by market vendors. Other countries in the Asia-Pacific region, such as Australia, Singapore, and South Korea, have the potential to gain a considerable market share. These countries focus on innovative and sustainable beverage packaging to align with sustainability efforts. For example, South Korea’s reduction in plastic use has led to the creation of a new ‘no-label’ bottle for the Montbest ultra-pure water brand, offering opportunities for market vendors in the region.
The bottle-capping equipment market is highly competitive, with major companies such as JBT Corporation, Tetra Pak International SA, and Krones AG vying for market share. These companies offer similar types of machines and strive to provide the best possible customer experience. They also invest heavily in advertising to promote their products.
Key companies profiled in this report include E-PAK Machinery Inc., Accutek Packaging Equipment Companies Inc., Barry-Wehmiller Companies Inc., Phoenix Dison Tec LLC, Krones AG, Tetra Pak International SA (Tetra Laval Group), Sidel Group (Tetra Laval Group), Ronchi Mario SpA, Likai Technology Co. Ltd, ProMach Inc.
Recent Industry Developments
In January 2023, Shemesh, a packaging automation company, unveiled the TKS-C60, a comprehensive packaging line equipped with robotics technology specifically designed for cosmetics. The TKS-C60 is capable of feeding, filling, capping, labeling, case packing, and palletizing cosmetic products of different shapes and sizes. This advanced system handles the entire packaging process seamlessly. With a capacity of 60 bottles per minute, the TKS-C60 ensures a continuous and efficient bottling line for a wide range of goods, including creams, cosmetics, perfumes, and nail polish.
In December 2022, Wallaby, an Australian manufacturer of canned water, introduced a new resealable aluminum container to the market. To cap the bottle, the company invested AUD 500,000 (USD 349,550) in specialized capping machinery and wide-mouth ROPP (roll-on pilfer proof) 38 mm aluminum closures. The new capping line was established at Wallaby’s filling facility in Truganina, Victoria, in collaboration with a Japanese supplier responsible for manufacturing and printing the bottles. This investment enables the production of 120 bottles per minute, with an annual capacity of 14 million units.
In May 2022, Marchesini Group hosted an event called Open Door Pharma, inviting consumers to explore its facilities and witness the latest innovations in pharmaceutical product production and packaging. At the Pianoro headquarters, a significant portion of the showcased machinery and production lines demonstrated advancements in using sustainable materials and packaging various products. The event highlighted future advancements, such as the COMPACT 24, a monobloc machine designed for filling and capping bottles containing tablets, capsules, or pills. These developments signify the continuous progress in machinery and production line technology within the pharmaceutical industry.
Key Questions Answered
What is the study period for the Bottle-Capping Equipment Market?
The market for Bottle-Capping Equipment is studied from 2018 to 2028.
What is the growth rate of the Bottle-Capping Equipment Market?
The Bottle-Capping Equipment Market is projected to grow at a Compound Annual Growth Rate (CAGR) of 3.63% over the next five years.
What is the size of the Bottle-Capping Equipment Market?
The Bottle-Capping Equipment Market is expected to reach USD 3,709 million in 2023 and is projected to grow at a CAGR of 3.63% to reach USD 4,433 million by 2028.
Which region has the highest growth rate in the Bottle-Capping Equipment Market?
Asia-Pacific is experiencing the highest CAGR growth from 2018 to 2028 in the Bottle-Capping Equipment Market.
Which region has the largest share in the Bottle-Capping Equipment Market?
Asia-Pacific currently holds the largest market share in the Bottle-Capping Equipment Market as of 2022.
Who are the key players in the Bottle-Capping Equipment Market?
The major companies operating in the Bottle-Capping Equipment Market include E-PAK Machinery Inc., Accutek Packaging Equipment Companies Inc., Barry-Wehmiller Companies Inc., Phoenix Dison Tec LLC, and Krones AG.