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Market Overview

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The Condition Monitoring Equipment Market is projected to grow from USD 3.72 billion in 2023 to USD 5.54 billion by 2028, at a compound annual growth rate (CAGR) of 8.28% during the forecast period (2023-2028).

Condition monitoring involves monitoring the condition of machines to predict mechanical wear and failure. The market for condition monitoring equipment can be segmented based on the type of monitoring, including hardware (equipment), software, and services. Within the hardware segment, there are further sub-segments such as vibration monitoring equipment, thermography equipment, and lubricating oil analysis equipment.

One of the main objectives for businesses is to extend the lifespan of their assets and ensure their efficient operation over a long period. Condition monitoring plays a crucial role in achieving this goal. Maintenance is vital for machines, and machine condition monitoring is an integral part of maintenance. Consequently, many companies are focusing on asset utilization and increasing productivity.

As operational equipment is susceptible to various errors and faults, it is important to monitor any changes in the equipment by measuring parameters like vibration, temperature, voltage, current, pressure, and flow, among others. This recognition has prompted different industries to take extra measures to protect their machinery. The primary benefit of fault identification through condition monitoring is that it enables personnel to take remedial action to avoid or reduce repair costs and enhance machinery and human safety.

The rise of Industry 4.0, along with technologies like 5G and 3D printing, is expected to drive the demand for machine monitoring products connected to Internet of Things (IoT) devices through low-latency signals.

However, the high costs associated with automated systems, including robust hardware and efficient software, pose a concern. Investing in smart factories, which require substantial capital expenditure, can cost millions of dollars. Additionally, maintaining automated machines is more demanding compared to manual systems. Flexibility in automation is also limited compared to the versatility of human workers. The slow adoption of Industrial IoT technologies can be attributed to the high costs associated with maintaining connections, particularly considering the heavy taxation imposed on machine-to-machine (M2M) connections similar to mobile device subscriptions. These factors act as barriers to the growth of the condition monitoring equipment market.

In the aftermath of the COVID-19 pandemic, numerous companies are actively working on developing new products to gain a larger market share. As an example, in April 2021, NSK Ltd. announced the release of ACOUS NAVI (FIELD System), a condition monitoring and diagnostic program designed to be compatible with the FANUC Intelligent Edge Link & Drive system (FIELD system). The FIELD system is an open software platform specifically developed for the manufacturing industry. ACOUS NAVI serves as a comprehensive solution for monitoring the performance of machine components and detecting or predicting signs of damage or deterioration.

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Market Segmentation

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The market is segmented based on various factors, including type, end user, and geography.

Segmentation by Type
Hardware – Vibration Monitoring Equipment, Thermography Equipment, Lubricating Oil Analysis Equipment
Software
Services

Segmentation by End User
Oil and Gas
Power Generation
Process and Manufacturing
Aerospace and Defense
Automotive and Transportation
Other End-user Verticals

Segmentation by Geography
North America – United States, Canada
Europe – United Kingdom, Germany, France, and Rest of Europe
Asia-Pacific – China, Japan, India, and Rest of Asia-Pacific
Latin America
Middle East and Africa

Various regions are showing a growing inclination towards renewable energy sources, which is expected to drive the studied market. In recent years, numerous new projects have been initiated in the renewable energy sector. For example, in Q4 2021, the construction of a 298MW solar farm called Sun Mountain Solar Farm began in Pueblo County, Colorado. The project, spanning 1,087 hectares, has a budget of USD 376 million.

According to the Gas Exporting Countries Forum (GECF), renewable energy accounted for a 3 percent share of global primary energy demand in 2021. However, the demand for renewables is projected to significantly increase by 2050 compared to 2021, both in the Reference Case Scenario (RCS) and the Accelerated Energy Decarbonation Scenario (AEDS).

Technological advancements are contributing to lower costs in the renewable energy sector, while the increasing competitiveness of battery storage systems is further boosting market growth. The global concern about climate change and environmental, social, and governance (ESG) issues has led to substantial investments in renewable energy adoption. Governments in developed and developing economies are offering subsidies to incentivize the corporate sector to transition towards clean and green energy, promoting sustainability and environmental preservation. Several factors play crucial roles in the global expansion of the renewable energy sector.

According to a recent study by the International Food Policy Research Institute (IFPRI), the population of countries in Sub-Saharan Africa is expected to grow 2.5 times by 2050. This population growth, coupled with rising income levels, will contribute to an increased demand for energy generation in the region. Morocco, for example, has committed to increasing the share of renewables in its electricity mix to 52% by 2030, with 20% from solar power, 20% from wind power, and 12% from hydroelectric power. Additionally, in June 2021, Morocco updated its climate pledge to the United Nations, aiming to reduce greenhouse gas emissions by 17-18% by 2030 compared to a business-as-usual scenario, with a stretch target of a 42-46% reduction contingent on international support.

The Union Cabinet in India, under the leadership of Prime Minister Narendra Modi, has approved the implementation of the Production-Linked Incentive (PLI) Program for High-Efficiency Solar PV Modules. This program aims to boost India’s manufacturing capabilities and exports as part of the Atmanirbhar Bharat (self-reliant India) initiative. The program consists of two tranches: Tranche 1 with an allocated budget of INR 4,500 crore (USD 549.4 million) and Tranche 2 with an allocated budget of INR 19,500 crore (USD 2,380.8 million). The second phase of the program was launched on September 21, 2022, with the goal of establishing an annual manufacturing capacity of 65 GW.

The United States is a prominent and advanced market for vibration monitoring solutions worldwide. Its robust economy, characterized by significant port traffic, increased oil and gas production, and key manufacturing indices, has fueled substantial growth in the manufacturing sector. This growth is expected to drive the demand for condition monitoring equipment in the country. Sectors such as automotive, food and beverage, pharmaceuticals, aerospace, and defense are the primary sources of demand for condition monitoring solutions in the United States.

The manufacturing industry in the country is undergoing a significant transformation due to emerging technologies like 3D printing, the Internet of Things (IoT), and artificial intelligence (AI). These technologies, part of the 4th Industrial Revolution, are rapidly reshaping the industry. The COVID-19 pandemic and the country’s commitment to achieving net-zero emissions by 2050 have further accelerated the adoption of these technologies. Manufacturers are benefiting from lower costs, increased productivity, and reduced carbon emissions through their implementation.

The development of smart factories presents a significant opportunity for the manufacturing industry to embrace the fourth industrial revolution. By analyzing large volumes of data collected from sensors on the factory floor, real-time visibility of manufacturing assets can be achieved. This enables tools for predictive maintenance, minimizing equipment downtime.

Canada, as one of the prominent economies in North America, is gradually embracing industrial automation to gain a significant market share in the field. Multiple companies are manufacturing automation systems, contributing to the growth of the market.

The Canadian economy has experienced consistent growth in recent years. With the recovery of the American and European economies post-recession, the manufacturing sector is expected to perform even better in the coming years.

The manufacturing industry is a major consumer of vibration monitoring equipment, and Canada is home to eight large manufacturing plants operated by Ford, Chevrolet, Honda, and Toyota. Additionally, there are 700 manufacturers producing automotive parts in the country. The automotive industry is the most influential sector in this region and significantly contributes to the overall manufacturing sector. Its growth is expected to have a positive impact on the vibration monitoring market in Canada.

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Competitive Landscape

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The Condition Monitoring Equipment Market is experiencing moderate growth, with key players such as Rockwell Automation Inc., Emerson Electric Co., Meggitt PLC, General Electric Company, and SKF leading the market. These players are implementing strategies such as partnerships and acquisitions to strengthen their product offerings and achieve sustainable competitive advantages.

In August 2022, Perkin Elmer announced an agreement with New Mountain Capital to divest its Analytical and Enterprise Solutions businesses. This strategic move is expected to create favorable opportunities for growth and strategic advancement.

In July 2022, General Electric Company revealed plans to transform into three independent and publicly traded businesses focused on healthcare, energy, and aviation. As part of this transformation, new names were introduced to signify a fresh beginning. GE’s healthcare business will be known as GE HealthCare, while its energy businesses, including Renewable Energy, Power, Digital, and Energy Financial Services, will be consolidated under the brand name GE Vernova. GE’s aviation business will now operate under the name GE Aerospace.

In May 2022, SKF launched SKF Axios, a solution that revolutionizes industrial machine reliability and predictive maintenance. This innovation is the result of a collaboration between SKF and Amazon Web Services Inc. Additionally, SKF showcased SKF Axios at the AWS booth during Hannover Messe 2022.

Key companies profiled in this report include Rockwell Automation Inc., Emerson Electric Co., Meggitt PLC, General Electric Company, SKF, Bruel & Kjaer Vibro GmbH, Teledyne FLIR LLC, Fluke Corporation, Nippon Avionics Co. Ltd, Thermo Fisher Scientific Inc., Perkin Elmer, Spectro Scientific (AMETEK INC.), Parker Hannifin Corporation, Gastops Ltd.

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Recent Industry Developments

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In February 2023, OMRON Corporation announced the global launch of its K7DD-PQ Series of advanced motor condition monitoring devices. The release in Japan is scheduled for March 1, 2023, followed by a global launch on April 3, 2023. This series is the newest addition to OMRON’s range of condition monitoring devices designed to automate the detection of abnormalities in manufacturing sites, replacing the need for human workers. The K7DD-PQ Series utilizes numerical tracking to monitor trends in the deterioration and wear of servomotors, machine tools, and other equipment, reducing the need for manual inspections and preventing unexpected failures.

In June 2022, Siemens Digital Industries’ customer services business unit completed the acquisition of Senseye, which will operate as a fully-owned subsidiary under Siemens Holdings PLC in the United Kingdom. Through this acquisition, Siemens aims to enhance its software-as-a-service (SaaS)-based approach to cloud-hosted predictive maintenance solutions. The purchase of Senseye follows a successful four-year collaboration, during which Senseye’s software was integrated into Siemens’ MindSphere Industrial Internet of Things (IIoT) platform. These strategic investments are expected to drive the market growth of predictive maintenance solutions during the forecast period.

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Key Questions Answered

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What is the projected size of the Condition Monitoring Equipment Market?
The Condition Monitoring Equipment Market is expected to reach USD 3.72 billion in 2023 and grow at a CAGR of 8.28% to reach USD 5.54 billion by 2028.

What is the current size of the Condition Monitoring Equipment Market?
In 2023, the Condition Monitoring Equipment Market is expected to reach USD 3.72 billion.

Who are the major players in the Condition Monitoring Equipment Market?
Rockwell Automation Inc., Emerson Electric Co., Meggitt PLC, General Electric Company, and SKF are the key companies operating in the Condition Monitoring Equipment Market.

Which region is experiencing the fastest growth in the Condition Monitoring Equipment Market?
Asia-Pacific is estimated to have the highest compound annual growth rate (CAGR) over the forecast period (2023-2028).

Which region holds the largest market share in the Condition Monitoring Equipment Market?
In 2023, North America accounts for the largest market share in the Condition Monitoring Equipment Market.